METAL NAMEPLATES
Materials: Stanley Manufacturing produces nameplates and other metal plates in numerous materials and finishes. Surface finishes from Mirror Brite to Brushed Satin are available.
Some of the more commonly used metals are:
Stainless Steel Brass Aluminum Copper
Printing: These metals can be printed using the following techniques:
Etch & Fill: The surface of the metal is chemically etched, and the etched area is filled with baked enamel to provide coloured copy or background. The metal can also be etched and finished without the fill (matte etch) if desired. Brass, Aluminum, and Copper are usually given a protective coat of lacquer to prevent oxidation of the metal. The Etch & Fill method represents the premier form of nameplate production.
Anodizing: Applicable to aluminum only. The aluminum is chemically treated to open the pores of the metal, at which time an anodyne dye is printed on the metal. This dye actually penetrates the surface of the metal, and is then sealed into the aluminum in a chemical bath. This produces a very weather-resistant plate that will give many years of service in outdoor environments.
Screen Printed: The metal is screen printed using baked epoxy or enamel paints. This method is quite often used in conjunction with Etch & Fill when multiple colours are required. This method also produces a very durable weather-resistant finish.
Fabrication: Once the metals are printed, any number of machining operations can be performed to produce a product which fulfills all your requirements. Holes, round cornering, die cutting to custom shapes, bending, enbossing/debossing, forming, and sequential numbering are some of the finishing steps which can be performed. A vast selection of adhesives to match your application requirements can be applied to the nameplates.
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PLASTICS
Materials: Stanley Manufacturing can print and fabricate a wide range of plastics to suit any application requirements you may have.
Some of the more commonly used plastics are:
HIPS (High-Impact Polystyrene) LEXAN Vinyl PET-G
HDPE (High Density Polyethylene) Acrylic
Printing: Plastic materials can be printed using the following techniques:
Screen Printed: The material is screen printed using vinyl or UV inks. Spot colours or 4-colour process colours can be surface or sub-surface printed. Screen printing offers more durable inks than either flexography or lithography.
Lithography: Can be used for larger runs of 4-colour process or spot colour printing. This process provides superior graphic detail, but the inks are not as outdoor durable as the inks used in screen printing.
Fabrication: Once the plastics are printed, there are many fabrication operations which can be performed to produce your finished product. Holes, round cornering, die cutting to custom shapes, bending, enbossing/debossing, forming, and sequential numbering are some of the more common finishing steps. A wide range of adhesive options are available to fulfill your application requirements.
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DECALS
Materials: Decals can be produced in many different materials. The ideal materials for any decal application are determined by the final use of the decal and the environmental conditions it must withstand.
Some of the more commonly used Decal materials are:
Vinyl Mylar LEXAN Polyester Foils
Printing: These materials can be printed using the following techniques:
Screen Printed: The material is screen printed using vinyl or UV inks. Spot colours or 4-colour process colours can be surface or sub-surface printed. Screen printing offers more durable inks than either flexography or lithography.
Lithography: Used for larger runs of 4-colour process decals. This process provides excellent graphic detail.
Finishing: Once the materials are printed, a number of finishing operations can be performed to produce a custom product which perfectly suits your graphic and application specifications. Round cornering, die cutting to custom shapes, enbossing/debossing, and sequential numbering, and are some of the finishing steps which can be performed. A vast selection of adhesives to suit any purpose can be applied to the decals.
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CHEMICAL MILLING
(PCM; Photo Chemical Machining)
Chemical Milling is a process whereby metal sheet is acid etched to a required shape. Very close tolerances are possible, and a burr-free finish is attained. Almost any metal can be Chemical Milled, and thicknesses from .040" to as thin as .001" can be produced distortion and burr free. Very small and delicate parts are perfectly suited to production by the Chemical Milling process.
One of the major advantages of Chemical Milling is the elimination of the need for custom tooling to produce a part. For prototyping or production, an engineering drawing is all that is required. No expensive tooling needs to be built. This considerably cuts both the price and lead times for small precision parts.
Materials:
Some of the more commonly used metals are:
Stainless Steel Brass Aluminum Copper
Fabrication: Chemical Milled parts can be finished and/or fabricated in any of the ways that any metal part can be treated.
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